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FASS Titanium Signature Series Diesel Fuel Lift Pump - 98.5-04.5 Dodge without Fuel Pump Retrofitted in-Tank (100gph)

Thoroughbred Sku #: FASTSD08100G
Manufacturer Sku #: TSD08100G

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Need Help? (Watch this video CLICK HERE) to find out if you have a in tank fuel pump.

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Product Details

Product Name: FASS Titanium Signature Series Diesel Fuel Lift Pump - 1998.5-2004.5 Dodge Cummins (100 gph)
Manufacturer: FASS
Manufacturer Part #: TSD08100G
Thoroughbred Diesel Part #: FASTSD08100G
Fitment Notes: 1998.5-2004.5 Dodge Cummins (100 gph)

FASS Fuel Systems Diesel System 1998.5-2004 Dodge Ram Cummins Titanium Signature Series 100GPH (TSD08100G)

Part No: TSD08100G

Supersedes Part No: TS D08 100G

NOTE: If the truck has been retrofitted with an in-tank System, you need to purchase a TSD07100G Kit.

The Titanium Signature Series diesel fuel System was engineered by FASS Fuel Systems to be the top performing, longest lasting and most reliable aftermarket filtration System in the diesel industry.  Rated at 100 gallons per hour and backed by a limited lifetime warranty this Titanium Signature Series System is capable of supporting your Dodge Cummins 5.9L diesel engine with enough fuel for multiple fueling upgrades.

A Titanium Signature Series System also offers advanced filtration benefits that will help protect your injection Systems, effectively extending the life of both your Bosch Injection System and Bosch Diesel Injectors. These Benefits include an improved filtration rating of 2 Microns, a built in water separation filter and FASS Fuel Systems patented air/vapor removal process.   Aftermarket Systems are important for both daily drivers and high performance applications when looking to improve either fuel economy or increase horsepower/torque.

A common problem with Dodge Cummins 24 valve diesel engines is the failure of its factory diesel System, the System is to weak and unable to support more than stock horsepower and even over time can weaken causing a drop in fuel pressure.  This can ruin your trucks VP44 injection System, lower fuel economy and disable your truck once it stops providing fuel.

The Titanium Signature Series diesel fuel Systems are the superior fuel System and filtration System, in the diesel industry.  This is because here at FASS Fuel Systems we focus on perfecting our Systems and how they are engineered, taking the extra steps that our competitors ignore while they rush to get product out the door.  By doing this we have less than a 2% failure rating with our motor and a design that implements unique design features you can only get with FASS Fuel Systems.

  • FASS Whisper Technology (FWT) was engineered to meet the stringent demands of  today’s quiet diesel engines. FASS Whisper Technology was in development and testing for over two and a half years to meet FASS Fuel System’s high quality and durability standards. FASS Whisper Technology effectively and drastically reduces the sound levels of the Signature Series FASS Diesel Fuel System to a “whisper”while at the same time increasing fuel flow rates. Our competition reduces noise levels by reducing flow rates.
  • Performance Radius Cuts (PRC) are an advanced machining technique used to improve the flow of fuel through the FASS System by creating smooth flowing cuts within the aluminum housing. This prevents the reintroduction of air and vapor back into the fuel and to prevent eddy currents from forming within the corner of a 90-degree sharp angle. FASS Titanium Signature Fuel Systems are the only Fuel Air Separation System that incorporates these exclusive Performance Radius Cuts, lesser competitors commonly use T-Bone and square 90-degree fittings that can limit fuel flow, cause restrictions and reintroduce air back into your fuel.
  • Mass Flow Return (MFR) technology is used to continually polish your fuel by keeping a positive pressure on the fuel being delivered to the engine to prevent cavitation along with galling and scoring. Then returning the fuel, that’s not yet needed, back to the tank after it has been passed through the filtration process, removing dirt, air, vapor and water. This means your fuel is being constantly “Polished” (cleaned), guaranteeing that your diesel truck always has the cleanest fuel possible. The MFR in combination with the optional FASS Fuel Heater options will help insure “EXTREME” cold weather operations!
  • Bolt On Bracket Mounts old mounting styles required drilling or welding when mounting your new System. This has now been simplified with our new bolt on brackets that utilize your Ford Super Duty factory bed bolt, the bolt that secures your truck bed to your frame. Mounting your Titanium Signature Series System takes only minutes and all brackets are made from machined steel for superior support and strength.

NOTE: Installation of this kit on a cab and chassis may require modifications.

It is suggested for this higher performance System to upgrade your System kit by purchasing our Bulkheading and Suction Tube kit (STK1002).  Our bulkhead kit allows for a larger volume of diesel fuel to be retrieved by the fuel System and will offer a convenient return option.  This is important for high performance Dodge Cummins application that demand large a large amount of diesel fuel for aggressive fueling upgrades.

FASS Titanium Signature Series Diesel Fuel Lift Pump Features:

  • New Bolt On Bracket Installation
  • Preset 16-18 PSI Fuel Pressure
  • 100 Gallons Per Hour Flow Rating
  • Removes Water, Air and Debris From Diesel Fuel
  • 2 Micron Filtration Rating
  • Protects and Extends The Life Of Your Injectors
  • Improved Cold Weather Starts
  • Decreases Carbon Monoxide and Carbon Dioxide Emissions
  • 1/2 Inch Fuel Lines and Ports
  • Fuel Mileage Improvement
  • Improved Fuel Volume Delivery
  • Smoother Engine Idle
  • Optional Electric Heater Ports
  • Optional Fuel Pressure Gauge Port
  • Limited Lifetime Warranty
  • 1,000,000 Mile Motor
  • 30,000 Mile Filter Life Expectancy
  • Quietest Motor On The Market
  • For more information on FASS call us at 1-859-737-4966

Reviews

  • Sorry if that was asked before I tried to figure it out. What size fuel line comes with this kit. Also does fuel lines plug into stock location on fuel tank since my current pump is at the block?

    Ryan Thompson | 1/24/2024

    1/2"

  • Do I need to cut the filler neck to add the return manifold or is there a way around it?

    Angel | 5/12/2023

    Yes. a sump or the suction tube kit ,with the bulk head fitting.

  • If you have an in tank pump and buy the fass 165 fuel pump retrofitted in tank will you still have to have a draw straw or does it come with what you need

  • I have a 2002 Dodge ram 2500 which is one the last 2nd gen produced, which I may have a two pump scenario, seeing one lift pump at the filter. There's a 4 wire / pin connector, at the top of the tank and from my 1999 service manual on page 8W-80-40, it showing a fuel pump relay output wiring. If I were to purchase a complete FASTSD08100G kit with a draw draw, I'd still have disabled the tank pump, which your videos don't seemed to cover that remaining issue, with the tank 2nd pump wiring?

    Terry Schelhas | 10/14/2021

    You will unplug the wires from the pump in the tank, tape and ziptie too.

  • I have a in tank fuel pump can I order the fass without in tank pump if I'm going to add a sump? If so I'm guessing that the fass comes with enough new fuel line to do so?

    Robert | 8/16/2021

    Yes, the FASS will have enough hose to install.

  • Will the lift pump on the side of the block still be needed with this system?

    Bryan | 12/17/2020

    No, this system designed to hook right into the injection pump.

  • If I install a beans sump with this, do I need to do anything on the(hard to reach) top of the tank?

    Joel Pearson | 4/16/2024

    No, not unless you have an in tank pump. Then you will have to remove the sending unit to disconnect power to the in tank pump.

  • Do you need a sump kit if you have the block mounted pump/dont have a pump in the tank

    Zach K | 11/14/2021

    No, kit will have everything you will need.

  • How do I know if I have a in tank lift pump

    Justin Hale | 9/30/2021

    You would either have one behind the VP on the block or you would have to drop the tank and see.

  • I do not have an in tank pump, do I still need to purchase/use a draw straw?

    Andrew Chan | 11/24/2019

    No

  • Does the wiring harness and relay delay pump action like factory lift punp. Until engine start up to keep from over pressuring vp44. 2001 Cummins?

    Brian | 8/8/2019

    Not unless your ECM has been updated and commands it.

  • What does this all come with in box

    William Saunders | 6/2/2019

    This will come with all the hardware to install the pump fuel system, filters, bracket, line and fittings. We do need to know if you have a lift pump in the tank or side of the block.

  • Installed new fass no fuel coming out of #1,3 injector lines with the pump running is this normal? If I have it running it sprays fuel out at the injector where I have it loose at. I have a fass 165.

    Man Peavy | 5/30/2022

    What vehicle do you have?

  • Are these pumps strictly for diesel only?

    Wallace | 5/27/2020

    Yes

  • Does FASS void factory manufacture warranties?

    Anthoy Davis | 5/22/2019

    No, FASS does not void factory manufacturer warranties because our products meet their filter specifications.

  • Will my fuel mileage increase?

    Meredith Clark | 5/22/2019

    After the installation of the Titanium series unit, our customers have reported 2-3 mpg increases for pickups and .4 mpg increases for Class 8. While this is an average, FASS does not guarantee fuel mileage increases.

  • Can I install the FASS system myself or does it need to be installed by an authorized FASS dealer?

    Todd Flowers | 5/22/2019

    FASS is continuously updating and changing our units to make them easier to install for the end user. As long as you take your time, read and follow the provided installation manual, installs can be completed by the end user. If you have any questions, please don’t hesitate to call our staff of knowledgeable customer service representatives.

  • I bought a FASS, how to I receive the extended warranty?

    Bobby Lee | 5/22/2019

    Complete the 1st page (front and back) of the installation manual within 30 days and mail to address below with a copy of your receipt or visit fassride.com to register online.

    Diesel Performance Products, Inc.
    16240 Hwy O Suite B
    Marthasville, MO 63357

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