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FASS Titanium Signature Series Diesel Fuel Lift Pump - 98.5-04.5 Dodge without Fuel Pump Retrofitted in-Tank (165gph)

Thoroughbred Sku #: FASTSD08165G
Manufacturer Sku #: TSD08165G

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Product Details

Product Name: FASS Titanium Signature Series Diesel Fuel Lift Pump - 1998.5-2004.5 Dodge Cummins (165gph)
Manufacturer: FASS
Manufacturer Part #: TSD08165G
Thoroughbred Diesel Part #: FASTSD08165G
Fitment Notes: 1998.5-2004.5 Dodge Cummins (165gph)

FASS Fuel Systems Diesel System 1998.5-2004 Dodge Ram Cummins Titanium Signature Series 165GPH (TSD08165G)

Part No: TSD08165G

Superseded Part No: TS D08 165G

NOTE: If the truck has been retrofitted with an in-tank System, you will need to purchase a TSD07165G Kit.

The Titanium Signature Series diesel fuel System was engineered by FASS Fuel Systems to be the top performing, longest lasting and most reliable aftermarket filtration System in the diesel industry.  Rated at 165 gallons per hour and backed by a limited lifetime warranty our Titanium Signature Series System is capable of supporting your Dodge Cummins 5.9L diesel engine with enough fuel for multiple fueling upgrades.  A Titanium Signature Series System also offers advanced filtration benefits that will help protect your injection Systems, effectively extending the life of both your Bosch Injection System and Bosch Diesel Injectors. These Benefits include an improved filtration rating of 2 Microns, a built-in water separation filter and FASS Fuel Systems patented air/vapor removal process.   Aftermarket Systems are important for both daily drivers and high-performance applications when looking to improve either fuel economy or increase horsepower/torque.

A common problem with Dodge Cummins 24 valve diesel engines is the failure of its factory diesel System, the System is too weak and unable to support more than stock horsepower and even over time can weaken causing a drop in fuel pressure.  This can ruin your trucks VP44 injection System, lower fuel economy and disable your truck once it stops providing fuel.

The Titanium Signature Series diesel fuel Systems are the superior fuel System and filtration System, in the diesel industry.  This is because here at FASS Fuel Systems we focus on perfecting our Systems and how they are engineered, taking the extra steps that our competitors ignore while they rush to get the product out the door.  By doing this we have less than a 2% failure rating with our motor and a design that implements unique design features you can only get with FASS Fuel Systems.

  • FASS Whisper Technology (FWT) was engineered to meet the stringent demands of  today’s quiet diesel engines. FASS Whisper Technology was in development and testing for over two and a half years to meet FASS Fuel System’s high quality and durability standards. FASS Whisper Technology effectively and drastically reduces the sound levels of the Signature Series FASS Diesel Fuel System to a “whisper” while at the same time increasing fuel flow rates. Our competition reduces noise levels by reducing flow rates.
  • Performance Radius Cuts (PRC) are an advanced machining technique used to improve the flow of fuel through the FASS System by creating smooth flowing cuts within the aluminum housing. This prevents the reintroduction of air and vapor back into the fuel and to prevent eddy currents from forming within the corner of a 90-degree sharp angle. FASS Titanium Signature Fuel Systems are the only Fuel Air Separation System that incorporates these exclusive Performance Radius Cuts, lesser competitors commonly use T-Bone and square 90-degree fittings that can limit fuel flow, cause restrictions and reintroduce air back into your fuel.
  • Mass Flow Return (MFR) technology is used to continually polish your fuel by keeping a positive pressure on the fuel being delivered to the engine to prevent cavitation along with galling and scoring. Then returning the fuel, that’s not yet needed, back to the tank after it has been passed through the filtration process, removing dirt, air, vapor and water. This means your fuel is being constantly “Polished” (cleaned), guaranteeing that your diesel truck always has the cleanest fuel possible. The MFR in combination with the optional FASS Fuel Heater options will help insure “EXTREME” cold weather operations!
  • Bolt On Bracket Mounts old mounting styles required drilling or welding when mounting your new System. This has now been simplified with our new bolt on brackets, the bolt that secures your truck bed to your frame. Mounting your Titanium Signature Series System takes only minutes and all brackets are made from machined steel for superior support and strength.

NOTE: Installation of this kit on a cab and chassis may require modifications.

It is suggested for this higher performance System to upgrade your System kit by purchasing our Bulkheading and Suction Tube kit (STK1002). Our bulkhead kit allows for a larger volume of diesel fuel to be retrieved by the fuel System and will offer a convenient return option.  This is important for high performance GM Duramax application that demand large a large amount of diesel fuel for aggressive fueling upgrades.

FASS Titanium Signature Series Diesel Fuel Lift Pump Features:

  • New Bolt On Bracket Installation
  • Preset 16-18 PSI Fuel Pressure
  • 165 Gallons Per Hour Flow Rating
  • Removes Water, Air and Debris From Diesel Fuel
  • 2 Micron Filtration Rating
  • Protects and Extends The Life Of Your Injectors
  • Improved Cold Weather Starts
  • Decreases Carbon Monoxide and Carbon Dioxide Emissions
  • 1/2 Inch Fuel Lines and Ports
  • Fuel Mileage Improvement
  • Improved Fuel Volume Delivery
  • Smoother Engine Idle
  • Optional Electric Heater Ports
  • Optional Fuel Pressure Gauge Port
  • Limited Lifetime Warranty
  • 1,000,000 Mile Motor
  • 30,000 Mile Filter Life Expectancy
  • Quietest Motor On The Market
  • For more information on FASS call us at 1-859-737-4966

Reviews

  • Trying to buy a fass 165, question is my 02 24v is all stock and dunno if I need and in tank set up or with out intake set up?

    Clayton west | 2/18/2024

    Do you have a lift pump in the tank?

  • I have a 2004 cummins. Plan on purchasing the fleece sending unit to go with this fuel pump. Does this contain the replacment banjo bolts to go directly to fuel injection pump? An does the rest of the kit contain everything I will need to make this upgrade

    Justin Carroll | 1/22/2023

    Yes,. This is a complete kit, hoses, wiring harness etc.

  • 2003 Dodge Ram 2500 5.9 Cummins. My truck has stock fuel filter, BD Diesel Aftermarket lift pump, and stock fuel pump in the tank. What setup would I need? When referring to With or Without in tank pump, are you referring to life pumps or just the regular fuel pump?

    Shane Sielski | 7/1/2020

    You would need the one for the in-tank conversion. Since you have the lift pump in the tank.

  • Does this lift pump work in line with the factory filter housing? Or do I need a kit to bypass the factory filter? Also, does the kit come with the plate to bypass the factory lift pump by the engine block?

    Charles | 6/17/2020

    This kit will go directly to the injection pump. You can leave or remove the factory filter housing and lift pump. No block off plate included.

    https://www.thoroughbreddiesel.com/assets/1/pdf/tsd08165g-installation.pdf

  • Does it come with a draw straw for the the top of the existing tank? I see a sump option you can add to the purchase. But I want to know if I need to add anything to the order before I purchase.

    William Anderson | 1/1/2020

    No, this kit will not come draw straw. You would need part# FASTSD07165GX.

  • Mine has factory fuel pump 2002 ram 2500. Does this come with everything I need? Wich application would be best for my truck. As well as what additional item's do I need to complete the job 100%

    William | 12/29/2019

    This kit, FASTSD08165G, will have everything you need to install. If your truck does not have major upgrades part#FASTSD08100G, will support up to 600 hp.

  • If I install a beans sump with this, do I need to do anything on the(hard to reach) top of the tank?

    Joel Pearson | 4/16/2024

    No, not unless you have an in tank pump. Then you will have to remove the sending unit to disconnect power to the in tank pump.

  • Do you need a sump kit if you have the block mounted pump/dont have a pump in the tank

    Zach K | 11/14/2021

    No, kit will have everything you will need.

  • How do I know if I have a in tank lift pump

    Justin Hale | 9/30/2021

    You would either have one behind the VP on the block or you would have to drop the tank and see.

  • I do not have an in tank pump, do I still need to purchase/use a draw straw?

    Andrew Chan | 11/24/2019

    No

  • Does the wiring harness and relay delay pump action like factory lift punp. Until engine start up to keep from over pressuring vp44. 2001 Cummins?

    Brian | 8/8/2019

    Not unless your ECM has been updated and commands it.

  • What does this all come with in box

    William Saunders | 6/2/2019

    This will come with all the hardware to install the pump fuel system, filters, bracket, line and fittings. We do need to know if you have a lift pump in the tank or side of the block.

  • Installed new fass no fuel coming out of #1,3 injector lines with the pump running is this normal? If I have it running it sprays fuel out at the injector where I have it loose at. I have a fass 165.

    Man Peavy | 5/30/2022

    What vehicle do you have?

  • Are these pumps strictly for diesel only?

    Wallace | 5/27/2020

    Yes

  • Does FASS void factory manufacture warranties?

    Anthoy Davis | 5/22/2019

    No, FASS does not void factory manufacturer warranties because our products meet their filter specifications.

  • Will my fuel mileage increase?

    Meredith Clark | 5/22/2019

    After the installation of the Titanium series unit, our customers have reported 2-3 mpg increases for pickups and .4 mpg increases for Class 8. While this is an average, FASS does not guarantee fuel mileage increases.

  • Can I install the FASS system myself or does it need to be installed by an authorized FASS dealer?

    Todd Flowers | 5/22/2019

    FASS is continuously updating and changing our units to make them easier to install for the end user. As long as you take your time, read and follow the provided installation manual, installs can be completed by the end user. If you have any questions, please don’t hesitate to call our staff of knowledgeable customer service representatives.

  • I bought a FASS, how to I receive the extended warranty?

    Bobby Lee | 5/22/2019

    Complete the 1st page (front and back) of the installation manual within 30 days and mail to address below with a copy of your receipt or visit fassride.com to register online.

    Diesel Performance Products, Inc.
    16240 Hwy O Suite B
    Marthasville, MO 63357

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