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M198655629
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SUNCOAST Solenoid Switch Valve Plug Kit

Thoroughbred Sku #: SUN92835-02K
Manufacturer Sku #: 92835-02K

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Product Details

Product Name: SUNCOAST Solenoid Switch Valve Plug Kit
Manufacturer: Suncoast
Manufacturer Part #: 92835-02K
Thoroughbred Diesel Part #: SUN92835-02K

Description

 

Fits bores containing OE switch valve with .420" dia. large spool only.

 

Solenoid switch valve plugs in listed Chrysler transmissions cause bore wear as they oscillate and stroke during operation. This wear allows pressure loss and cross-leakage, and often permits the plugs to cock and hang up in the bore. This can result in failsafe mode, various codes, bind-ups, and burnt 4th or overdrive clutches. In 41 and 42 series units, TCC concerns can result, including engine stalling due to improper lockup. Installing patented Sonnax solenoid switch valve plug kit 92835-02K restores normal operation and control to this circuit.

 

  • Patented Sonnax plugs redesigned to prevent cocking
  • Annular grooves help center plugs in bore to prevent future side-load wear
  • Drop-in Zip Valve™ parts install quickly and easily

 

  • Inner Plug
  • Outer Plug

 

Symptoms:

  • Codes 841, 868, 871, 988, 1775, 1776
  • OD clutch burned
  • Failsafe mode
  • Bind-up
  • TCC apply & release concerns (41 & 42 series)
  • Wrong gear starts
  • Engine stall (41 & 42 series)
  • No lockup (41 & 42 series)

 

Cause:

Bore wear at solenoid switch valve plugs allows critical pressure loss and causes plugs to hang up in the bore.
 

Correction:

Recover hydraulic control and prevent valve sticking by installing the patented Sonnax drop-in solenoid switch valve plug kit.
 

Warning:

Measure large spool diameter on OE switch valve as shown here to verify which Sonnax part will fit the unit being repaired. Chrysler switch valves measure .420" or .453". Sonnax offers repairs for both these versions.

 

 Part  OE Large Spool Dia.  Part No.  Tool Required
 Standard-size kits address low to moderate bore wear. Oversize kits address excessive bore wear.
 Oversized Solenoid Switch Valve  .420"  92835-21**  F-92835-TL*
 Oversized Solenoid Switch Valve Plug Kit  .420"  92835-18K**  F-92835-TL18*
 Oversized Solenoid Switch Valve & Plug Kit  .420"  92835-32K  F-92835-TL32*
 Solenoid Switch Valve Plug Kit  .420"  92835-02K  None
 
 Oversized Solenoid Switch Valve & Plug Kit  .453"  92835-31K  F-92835-TL31*
 Oversized Solenoid Switch Valve Plug Kit  .453"  92835-22K  92835-RM22
 Solenoid Switch Valve Plug Kit  .453"  92835-39K  None
 *Valve body reaming fixture VB-FIX required.
 **These oversized valve kits and their associated tool kits are still available. However, for improved reaming experience, results, and ease of use, it is recommended that oversized valve kit 92835-32K and associated tool kit F-92835-TL32 be used instead.

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