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M198655598
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SUNCOAST Oversized Solenoid Switch Valve Plug Kit

Thoroughbred Sku #: SUN92835-18K
Manufacturer Sku #: 92835-18K

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Product Details

Product Name: SUNCOAST Oversized Solenoid Switch Valve Plug Kit
Manufacturer: Suncoast
Manufacturer Part #: 92835-18K
Thoroughbred Diesel Part #: SUN92835-18K

Description

 

Fits bores containing OE switch valve with .420" dia. large spool only.

 

Common complaints with Chrysler 41TE, 42LE, 42RLE, 45RFE, 545RFE and 68RFE transmissions include erratic or no torque converter clutch control, second gear starts and/or low/Reverse switch code. These can be caused by the solenoid switch valve plugs cocking in the bore and hanging up. Another cause of these complaints can be bore wear at the switch valves due to the cocking action and/or continuous oscillation of the plugs. For valve bodies with excessive wear, use Sonnax oversized solenoid switch valve plug kit 92835-18K. When using this oversized kit, Sonnax offers two ways to ream the bore: a stand-alone bench reamer 92835-RM (not compatible with 62TE) or tool kit F-92835-TL18 that requires the use of the VB-FIX.

 

  • The two functional plugs have been redesigned to prevent cocking in the bore
  • One plug features a tightly toleranced thruhole that guides a stem on the mating plug
  • O-Ringed end plug that positively seals the reamed bore

 

Associated tool 92835-RM is not compatible with 62TE.

 

  • Inner Plug
  • Outer Plug
  • End Plug
  • O-Ring

 

Required Parts:

 

Symptoms:

  • Low/Reverse switch code
  • 2nd Gear starts
  • Erratic TCC apply
  • No lockup

 

Cause:

Solenoid switch valve plugs cocking in the bore and/or bore wear at the switch valves.
 

Correction:

The replacement switch valve plugs feature a guide stem that connects the two halves and prevents valve cocking.
 

Warning:

Measure large spool diameter on OE switch valve as shown here to verify which Sonnax part will fit the unit being repaired. Chrysler switch valves measure .420" or .453". Sonnax offers repairs for both these versions.

 

 Part  OE Large Spool Dia.  Part No.  Tool Required
 Standard-size kits address low to moderate bore wear. Oversize kits address excessive bore wear.
 Oversized Solenoid Switch Valve  .420"  92835-21**  F-92835-TL*
 Oversized Solenoid Switch Valve Plug Kit  .420"  92835-18K**  F-92835-TL18*
 Oversized Solenoid Switch Valve & Plug Kit  .420"  92835-32K  F-92835-TL32*
 Solenoid Switch Valve Plug Kit  .420"  92835-02K  None
 
 Oversized Solenoid Switch Valve & Plug Kit  .453"  92835-31K  F-92835-TL31*
 Oversized Solenoid Switch Valve Plug Kit  .453"  92835-22K  92835-RM22
 Solenoid Switch Valve Plug Kit  .453"  92835-39K  None
 *Valve body reaming fixture VB-FIX required.
 **These oversized valve kits and their associated tool kits are still available. However, for improved reaming experience, results, and ease of use, it is recommended that oversized valve kit 92835-32K and associated tool kit F-92835-TL32 be used instead.

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