100% customer guarantee
join our newsletter Thoroughbred Diesel
brands performance stock parts apparel Wades Pick
customer guarantee
shop by diesel
shop by
read our low price guarantee
gift cards
diesel zone
Sinister Diesel
Home > Sinister Diesel > EGR Coolers > Sinister EGR Cooler Upgrade
EGR Cooler Upgrade
Sinister logo

EGR Cooler Upgrade

6.0L Upgraded EGR Cooler
Refundable Core Charge: (core will be funded to your credit card once we receive your old egr cooler)
install difficulty
6 Hours
6 Hours
Install Difficulty
difficulty bar
Customers in heavy smog tested counties have been asking for it and here it is. A Upgraded EGR Cooler looks and fits like stock but without all the factory egr cooler problems. We have removed the factory honeycomb material inside and replaced it with a series of stainless steel tubes. The tubes allow the exhaust gas to flow more freely and faster eliminating a chance of clogging. The Sinister Upgraded EGR Cooler is tig welded and every cooler goes threw a series of pressure test to ensure your getting a leak proof cooler. If your rig is experiencing one or a few of these symptoms white smoke, missing coolant, gooey EGR valves it could be a bad EGR cooler.
  • Will not throw a Check Engine Light on any year 6.0 Powerstroke
  • Factory honeycomb is replaced with bigger stainless steel tubing which allows for better exhaust gas flow into manifold
  • Includes detailed Installation Instructions
  • Pressure Tested TIG Welds Guaranteed not to Leak
  • Works great on vehicles in heavily smog tested counties
  • Direct Replacement of existing EGR Cooler
  • Does not Require Complete Removal of Intake Manifold saving hours of install time
Optional Hassel Free Core Label
For a small fee Thoroughbred Diesel will send you a core return tag either to your email or right to your mail box. Only available for the 48 contiguous states. For more information click here.
Product Description Cost Order
6.0L Upgraded Square EGR Cooler
Fits: 2004, 2005, 2006, 2007 F-250, F-350, Excursion
Part: SD-EGRC-6.0-04
Our Part: SINSD-EGRC-6.0-04
free shipping special - no handling fees
$25.00 Core Charge
Optional Core Return Label $30.00  
6.0L Upgraded Round EGR Cooler
Fits: 2003 F-250, F-350, F-450, F-550, Excursion
Part: SD-EGRC-6.0-03
Our Part: SINSD-EGRC-6.0-03
free shipping special - no handling fees
$80.00 Core Charge
Optional Core Return Label $30.00 
Thoroughbred Diesel logo glowing Thoroughbred Diesel Performance and Repair Shop
4843 Rockwell rd.
Winchester, KY 40391
Call Toll Free: 1-866-737-4966
Copyright© 2003-2018 Thoroughbred Diesel All rights reserved.
Site Map
Customer Reviews
100% customer guarantee