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BD Diesel Performance
Home > BD Diesel > Exhaust Related > BD Ford 6.0L EGR Cooler
Heavy Duty 6.0L EGR Cooler
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BD Diesel Ford 6.0L EGR Cooler

Heavy Duty 6.0L EGR Cooler
Application Guide:
2003 - For trucks built before 9/22/03 (Round Tube)
2004 - 2007 - For trucks built after 9/22/03 (Square Tube)
BD's replacement Heavy Duty EGR Coolers for the 2003-2007 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375 in. O.D. x 0.048 in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints. The failure of the OEM units has caused coolant to leak into the cylinders creating a hydrolock condition which will damage the head gaskets and possibly the heads themselves.

Water deflectors are added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert, and, come with a 5-year limited warranty. No performance tuner required and will not activate SED light.

BD Ford 6.0L EGR Cooler Features and Benefits:
  • Product Warranty - 5-year limited
  • No Performance Tuner Required Will Not Throw Codes
  • Exchange Units Are Pressure Tested
  • Uses Water Deflectors To Increase Turbulence To Coolant Flow
Product Description Core Price Order
BD Heavy Duty 6.0L EGR Cooler
2003 6.0L w/Round Tube
For trucks built before 9/22/03
Part# 1090201
(fully refundable)
Click here for core policy.

BD Heavy Duty 6.0L EGR Cooler
2004-2007 6.0L w/Square Tube
For trucks built after 9/22/03
Part# 1090202
No Core Charge $280.00
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